Custom Overmolded Assemblies

Aerospace & Defense Cable Assemblies Case Study | MJM Industries

Improving Manufacturability for Complex Aerospace Cable Assemblies An aerospace cable assembly design can meet an application’s functional requirements and still present challenges when it reaches production. Wire routing, conductor preparation, assembly processes, and testing requirements can affect whether an assembly can be manufactured efficiently, consistently, and to the required quality level.  For one aerospace application, [...]

Larger Cable, Same M12 Interface: When to Consider M12 XL

Larger Cable, Same M12 Interface: When to Consider M12 XL Cable assembly design starts with the requirements of the application. Electrical performance, conductor count, shielding, environmental protection, communication requirements, and mechanical demands all influence the cable construction ultimately specified. In some applications, those requirements result in a larger or more specialized cable construction. The [...]

Choosing the Right Materials for Your M8/M12 Cable Assembly

When configuring an M8 or M12 cable assembly, material selection should be driven by the application. The right solution comes from selecting a combination of materials that work together to meet the application’s electrical, mechanical, and environmental demands. One of the most common challenges is accurately evaluating the operating environment before materials are selected. [...]

PVC vs. PUR. Making the right choice for your outer cable jacket material.

M8 and M12 cable assemblies can be utilized in a wide variety of applications and oftentimes in harsh and rugged environments. One factor that allows M8 and M12 cable assemblies from MJM Industries to withstand environmentally harsh conditions is the proper selection of the outer cable jacket material. Cable jackets protect the internal components [...]

MJM Industries Adds Overmolded Junction Blocks to M8/M12 Product Line

MJM Industries, a world-class contract manufacturer of custom overmolded cable and wire harness assemblies serving a broad range of industries, proudly announces the availability of overmolded junction boxes, also known as “Y-blocks” to their arsenal of M8 and M12 products. Overmolded junction boxes are typically used where multiple M8 or M12 cable assemblies need [...]

Combining Over-Molding with Wire Harness Expertise

This is an article reprint from the October 2022 edition of Design-2-Part magazine. MJM Industries has been making custom wire harness assemblies and custom over-molded cable for as long as 37 years, with new connectors, assemblies, harnesses, and wire processes being added as customers request. MJM Industries offers engineering services to assist customers in [...]

Understanding the Hipot Testing Process | Dielectric Withstand Testing

At MJM Industries, to ensure that our customers receive reliable cable assemblies, all of our products must undergo Hipot testing. In this post, we’ll answer the following questions: what is Hipot testing, why is it important, and what is our process for performing this type of electrical safety test. Keep reading to learn the [...]

Choose Custom Overmolded Cable Assemblies for Harsh or Corrosive Environments

From concept to finished product, MJM Industries can produce custom overmolded cable assemblies that ensure your parts are manufactured to demanding standards. Custom tooling and fixture design is offered through our molds, assembly fixtures- lean/ergonomic, custom gauges and measurement equipment, and manufacturing process support. MJM Industries has the capabilities to produce custom overmolded cable [...]

The Benefits of Molded Hall Effect Sensors

Hall Effect Sensors are magnetic sensors which encode information into electrical signals to be processed by electronic circuits. These sensors are solid state devices which means that the sensors are an electronic device in which electricity is switched through solid semiconductor crystals rather than mechanical contacts. Hall Effect Sensors are the optimal solution due [...]

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