Automated Wire Processing

MJM Industries provides automated wire processing, including wire cutting, stripping, and termination services, using advanced systems designed for accuracy, consistency, and cost efficiency. Our equipment and experienced technicians deliver consistent results across both low– and high-volume production.

Wire Cutting, Stripping, and Termination Services

We provide wire cutting, stripping, and termination services for a wide range of wire types, insulation materials, and conductor sizes. Our automated systems ensure consistent results while maintaining tight tolerances across production runs. 

Our capabilities include: 

  • Precision wire cutting to exact lengths 
  • Single- and multi-conductor wire stripping 
  • Window stripping 
  • Multi-level stripping for coaxial and specialty cables 
  • Automated wire termination for compatible applications 


These processes ensure wires are properly cut, stripped, and terminated for assembly or integration into larger electrical systems.

Laser Wire Stripping

For applications requiring extremely precise insulation removal, MJM Industries offers Class III laser stripping capabilities. 

Dual-axis CO laser technology removes insulation without mechanical contact, minimizing the risk of nicking or damaging conductors. This process is especially valuable for high-performance electrical assemblies where conductor integrity is critical. 

Laser stripping is commonly used for: 

  • Aerospace and defense electronics
  • Medical device assemblies
  • Test and measurement equipment
  • High-reliability industrial systems 

Wire Types and Sizes We Process

MJM Industries supports automated wire processing for a wide range of wire sizes, materials, and applications.
Our wire processing systems can handle:

  • Wire sizes from 28 AWG to 4/0
  • Single- and multi-conductor cable
  • Coaxial and specialty cables
  • UL and non-UL wire types
  • A variety of insulation materials

Quality and Process Control 

Our quality and process controls include:

  • Automated crimp monitoring
  • Pull testing and crimp height measurement
  • Visual inspection and verification
  • Process documentation and traceability

 

These quality measures ensure wires are properly prepared for each stage of production.

Partner With MJM Industries

If your project requires reliable automated wire processing or wire cutting and stripping services, MJM Industries can support your production requirements with precision equipment, experienced technicians, and proven manufacturing processes. Contact us today to discuss your wire processing requirements.
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