Automated Wire Processing

At MJM Industries, we specialize in automated wire processing solutions designed for precision, efficiency, and repeatability. Our advanced equipment and engineering expertise ensure consistent quality for a wide range of custom cable assemblies and wire harnesses.

Our automated wire processing capabilities are ideal for high-volume production environments where accuracy and turnaround time are critical. MJM’s in-house systems are optimized to handle:

• Wire cutting and stripping (single- and multi-conductor)
• Crimping and terminal insertion
• Twisting, tinning, and labeling
• Wire marking (inkjet or hot stamp)
• Custom wire kitting and bundling

Built for Engineering-Grade Reliability

With engineers in mind, MJM’s process control ensures:

• Tight tolerances and exact wire lengths
• Repeatable terminations and secure crimps
• Traceable production data and quality assurance
• Whether you’re prototyping or scaling to full production, we maintain rigorous standards throughout the entire automated wire processing workflow.

Custom Made by MJM Industries

MJM Industries employs a custom ERP system that handles job schedules, real-time material consumption, and signaling replenishment demands to the purchasing department. For automated wire processing, MJM Industries uses machinery that allows for a unique process that measures, cuts, strips, crimps, and coils. We not only have the ability to crimp traditional open barrel “F-Style” crimps, but we also can crimp closed barrel, and screw machine terminals. Our equipment portfolio allows for the cutting of wire and cable from 28AWG to 4/0. We perform our stripping on V-blade, die-blade, and rotary stripping equipment, as well as laser stripping. Equipment ranges from benchtop to free-standing stations. With our most recent state-of-the-art wire processing machine, we employ crimp quality controls. We are also able to identify parts that do not fit within the controlled parameters and sort those from production.

With the use of wire and cable de-reelers paired with coiling bowls and tie machinery, we can allow for bundling of longer-length wire and cable from 6” to 14” coil diameters. We are also able to include cable lengths of several feet to several hundred feet, depending on outer jacket diameter. In addition, MJM Industries can also perform window strips on either wire or cable and multi-level stripping of coax and triax cable. 

Another unique capability of our wire and stripping services is that our dual-axis benchtop CO₂ laser stripping allows for small gauge wire insulation to be vaporized, meeting IPC 620, class 3 stripping standards.  Our laser stripping meets the requirements used for high-performance electronic products where performance and safety are critical. In these cases, equipment downtime cannot be tolerated and needs to perform to the highest standards. Industry examples where wires might require laser stripping include high-end medical, aerospace, defense, test & measurement, and automotive applications where system reliability is critical.