Automated Wire Processing in Detail
Automated wire processing is completed by pieces of equipment that accurately measure discrete wire and then cut it to a specified length. This equipment comes in two types. The first type automatically measures, cuts and strips, while the fully automatic adds crimping to its toolbox. Either type can strip either one or both ends of the wire to a predefined length, while the fully automatic machine mechanically attaches contacts or terminals to one or both ends by crimping the part onto the stripped end of the wire. The fully automatic equipment is fully programmable and adjustable and offers several quality inspection tools such as crimp quality monitoring, pull testing, and crimp height measuring. Implementing all of these inspection processes helps to guarantee that the final assembly of each product meets UL, IPC-620, manufacturer, and customer workmanship standards.
Automated Wire Processing
MJM Industries is a leader within the contract manufacturing industry, especially when it comes to wire processing. With several automated wire processing stations, we are able to offer a wide range of capabilities, from cutting and terminating to coiling, labeling and packaging. Our depth of equipment allows for the processing of several insulation types, diameters, wire gauges, UL styles, lengths and conductor strand counts.
When it comes to searching for efficient processing that leads to lower cost and shorter customer lead times, choose MJM Industries for your automated wire processing services.
Uniquely made by MJM Industries
MJM Industries employs a custom ERP system that handles job schedules, real-time material consumption, and signaling replenishment demands to the purchasing department. For automated wire processing, MJM Industries uses machinery that allows for a unique process that measures, cuts, strips, crimps, and coils. We not only have the ability to crimp traditional open barrel “F-Style” crimps, but we also can crimp closed barrel, and screw machine terminals. Our equipment portfolio allows for the cutting of wire and cable from 28AWG to 4/0. We perform our stripping on V-blade, die-blade, and rotary stripping equipment, as well as laser stripping. Equipment ranges from benchtop to free-standing stations. With our most recent state-of-the-art wire processing machine, we employ crimp quality controls. We are also able to identify parts that do not fit within the controlled parameters and sort those from production.
With the use of wire and cable de-reelers paired with coiling bowls and tie machinery, we can allow for bundling of longer-length wire and cable from 6” to 14” coil diameters. We are also able to include cable lengths of several feet to several hundred feet, depending on outer jacket diameter. In addition, MJM Industries can also perform window strips on either wire or cable and multi-level stripping of coax and triax cable.
Another unique capability of ours is that our dual-axis benchtop CO2 laser stripping allows for small gauge wire insulation to be vaporized, meeting IPC 620, class 3 stripping standards. Our laser stripping meets the requirements used for high-performance electronic products where performance and safety are critical. In these cases, equipment downtime cannot be tolerated and needs to perform to the highest standards. Industry examples where wires might require laser stripping include high-end medical, aerospace, defense, test & measurement, and automotive applications where system reliability is critical.
Choose MJM Industries for Your Automated Wire Processing Services
Connect with our team of engineers and production personnel to receive in-depth education on our equipment capabilities and automated wire processing services.
Contact us today to experience our intelligent engineering and innovative manufacturing capabilities with wire processing.
Our ExperienceNo task or request is beyond what we’ve probably already experienced.
MJM Industries has produced millions of wire harnesses and cable assemblies that have made their way into thousands of products around the world.
Our QualityWe stand behind every assembly that leaves our facility.
You can rest assured that your project is exactly what you expect. We don’t just spot check our work, but each assembly is inspected and tested for accuracy and quality.
Our TeamWe've assembled a team of experts that specialize in assembly.
From engineers, to project managers, to plant managers, our team of experts come together to provide exactly the products you’re counting on.
Our CommitmentTo provide our customers solutions that exceed expectations.
Our daily mission is to provide our customers engineering and manufacturing solutions resulting in products and services that exceed their expectations.
As a contract manufacturer, MJM Industries offers a variety of manufacturing processes and other value added services that allow our customers to realize greater productivity and profitability. From design services to custom overmolding, cable assembly, packaging, and testing, we strive to provide a complete contract manufacturing program for customers that demand reliable assemblies with on-time delivery.
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We’re ready to help make your job easier by providing the quality parts your company needs to keep your operation running smoothly!