Automated Wire Processing
MJM Industries is a leader within the contract manufacturing industry, especially when it comes to wire processing. With several automated wire processing stations, we are able to offer a wide range of capabilities, from cutting and terminating to coiling, labeling and packaging. Our depth of equipment allows for the processing of several insulation types, diameters, wire gauges, UL styles, lengths and conductor strand counts.
When it comes to searching for efficient processing that leads to lower cost and shorter customer lead times, choose MJM Industries for your automated wire processing services.
Uniquely made by MJM Industries
MJM Industries employs a custom ERP system that handles job schedules, real-time material consumption, and signaling replenishment demands to the purchasing department. For automated wire processing, MJM Industries uses machinery that allows for a unique process that measures, cuts, strips, crimps, and coils. We not only have the ability to crimp traditional open barrel “F-Style” crimps, but we also can crimp closed barrel, and screw machine terminals. Our equipment portfolio allows for the cutting of wire and cable from 28AWG to 4/0. We perform our stripping on V-blade, die-blade, and rotary stripping equipment, as well as laser stripping. Equipment ranges from benchtop to free-standing stations. With our most recent state-of-the-art wire processing machine, we employ crimp quality controls. We are also able to identify parts that do not fit within the controlled parameters and sort those from production.
With the use of wire and cable de-reelers paired with coiling bowls and tie machinery, we can allow for bundling of longer-length wire and cable from 6” to 14” coil diameters. We are also able to include cable lengths of several feet to several hundred feet, depending on outer jacket diameter. In addition, MJM Industries can also perform window strips on either wire or cable and multi-level stripping of coax and triax cable.
Another unique capability of ours is that our dual-axis benchtop CO2 laser stripping allows for small gauge wire insulation to be vaporized, meeting IPC 620, class 3 stripping standards. Our laser stripping meets the requirements used for high-performance electronic products where performance and safety are critical. In these cases, equipment downtime cannot be tolerated and needs to perform to the highest standards. Industry examples where wires might require laser stripping include high-end medical, aerospace, defense, test & measurement, and automotive applications where system reliability is critical.